Pyrops WMS

Top Mistakes in Putaway in Warehouse

Putaway is an essential operation in a warehouse where products are stored in their proper locations. Here are some of the top mistakes in putaway operations in warehouses:

Failure to plan ahead

If warehouse staff fails to plan for putaway, it can result in a haphazard and inefficient process. This can lead to misplaced items, low-density storage, and a waste of space.

Poor organization

A lack of organization can make it challenging to put away products properly. Warehouse staff should have a clear understanding of where each product belongs, and storage areas should be appropriately labeled.

Not verifying the product

If warehouse staff does not verify the product before putaway, it can lead to misplacements, inventory discrepancies, and ultimately, errors in order fulfillment.

Poor communication

If there is poor communication between the receiving and putaway departments, it can result in products being put away in the wrong locations, leading to delays in order fulfillment and increased labor costs.

Failing to rotate stock

Failing to rotate stock can lead to expired or damaged products and can result in increased costs due to waste. Warehouse staff should adhere to a first-in, first-out (FIFO) system to ensure that older products are used first.

Inadequate training

If staff members are not adequately trained on the putaway process, they may make mistakes due to a lack of knowledge or experience. Training should include proper putaway procedures, location labeling, and product knowledge.

By avoiding these mistakes, you can ensure that your putaway operations are efficient and accurate. Regular training, process standardization, and using technology solutions like RFID or barcode scanning can help reduce putaway errors and improve your warehouse operations.